WPC treatment - List of Manufacturers, Suppliers, Companies and Products

WPC treatment Product List

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WPC processing <Improvement of fatigue strength>

Can be processed without dimensional changes in metals such as super hard, cermet, SKD, SCM, stainless steel, and aluminum!

"WPC processing" is a type of cold working that involves colliding fine particles (media) at high speed against the surface of a metal to form countless tiny dimples while simultaneously strengthening only the surface layer. The dimples on the processed surface create oil reservoirs, significantly improving friction and wear characteristics. Additionally, by applying strong processing to the very surface of the metal, it achieves fine crystallization and enhances fatigue strength. 【Added Functional Surface Properties】 ■ Lubricity ■ Release properties ■ Fluid control ■ Durability ■ Optical properties *For more details, please download the PDF or feel free to contact us.

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WPC processing

In the drivetrain components, fatigue strength has significantly improved! This greatly reduces issues such as shaft breakage.

"WPC processing" is a technology that modifies metal surfaces by mixing fine particles with a compressible gas and causing high-speed collisions with the metal surface. The modified surface becomes harder and changes shape into tiny dimples, which improves friction and wear characteristics. Additionally, by colliding fine particles at high speeds, the surface is refined, compressive residual stress is imparted, and toughness is enhanced. 【Features】 ■ Reduced friction ■ Wear prevention ■ Oil film retention effect ■ Increased fatigue strength *For more details, please download the PDF or feel free to contact us.

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WPC processing <Excellent sliding properties with surface microtexturing>

By striking micro media, micron-sized irregularities are formed. It is also possible to modify the surface to a high-functionality plateau structure!

"WPC processing" is a surface modification technology that involves mixing fine particles of a material suited to the purpose with a compressible gas and colliding them at high speed onto the surface of metal products. By introducing strong processing into the local areas of the surface, it is possible to add fine crystal layers, nano crystal layers, and compressive residual stress. Additionally, it forms micro dimples on the surface, which enhances friction and wear characteristics due to shape effects such as oil reservoirs. 【Added Functional Surfaces】 ■ Lubricity ■ Release properties ■ Fluid control ■ Durability ■ Optical properties *For more details, please download the PDF or feel free to contact us.

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WPC treatment <Extension of lifespan for metal parts and molds>

The dimples on the processed surface form oil reservoirs and significantly improve friction and wear characteristics!

"WPC processing" is a type of cold working that involves high-speed collisions of fine particles (media) measuring several tens of micrometers against the surface of metals, forming countless tiny dimples while simultaneously strengthening only the surface layer. This process enhances fatigue strength by introducing compressive residual stress and refining the crystal grains. As a result, it is increasingly being used as a surface modification technology to improve strength and functionality in various metal products such as machine parts, cutting tools, and molds. [Added Surface Functions] ■ Lubricity ■ Release properties ■ Fluid control ■ Durability ■ Optical properties *For more details, please download the PDF or feel free to contact us.

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WPC processing <Powder adhesion suppression>

Improved powder flow, 1.2 to 2.0 times better permeability! Reduces maintenance and replacement hassle due to mesh clogging.

"WPC processing" stands for Wide Peening Cleaning and is a type of shot peening (impact method). It doubles the passability by improving slip properties, reduces clogging, and minimizes material loss. It suppresses adhesion and allows for easy cleaning with air. It forms uneven surfaces and reduces contact area. In other words, since it is not a coating, you can use it with confidence. 【Benefits】 ■ Increases productivity ■ Improves yield ■ Reduces cleaning time ■ Cuts labor and utility costs ■ Measures against foreign matter contamination *For more details, please download the PDF or feel free to contact us.

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[Processing and Manufacturing Examples] Beauty and Medical Instruments

Our company takes pride in having received numerous requests from many customers and boasts a wealth of achievements.

We would like to introduce examples of processing and manufacturing of our "beauty and medical devices." Titanium (64 titanium), which is lightweight, hard, and has no impact on the human body, is a material widely used in the medical field. By applying WPC treatment to this 64 titanium, there are various benefits such as improved surface hardness (approximately 1.7 times) and increased fatigue strength. Currently, we are also conducting mass production for surgical instruments used in endoscopic surgery for Company O. 【Examples of customer inquiries】 - We are transporting tablets and powdered medicines, but they get stuck along the way, causing problems. - We want to improve the release properties of molds for tablet formation. - We want to stop using fluorine-based resins for filling nozzles and film guides. - We want to suppress adhesion of medical films for tablets and powdered medicines. - We have issues with transporting powdered medicines and want to address the problem of clumping (falling in clumps). - Powdered medicine often bridges in the hopper, causing blockages. - We want to improve the sliding of transport lines for tablet sheets and powdered medicine packages. *For more details, please download the PDF or feel free to contact us.

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